MAINTENANCE WORK ON CHASSIS AND ENGINE 48
500100-10
– Remove o-ring . Remove protector ring .
– Remove the lower triple clamp with the steering stem.
– Remove the upper steering head bearing.
9.30Installing the lower triple clamp x
500098-10
– Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease ( p. 107)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal is correctly positioned.
– Push up protective ring and o-ring .
500099-11
– Position the upper triple clamp with the steering.
– Mount and tighten screw .
Guideline
Screw, top steering head M20x1.5 10 Nm (7.4 lbf ft)
– Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
– Install the front fender. ( p. 49)
– Refit the headlight mask with the headlight. ( p. 50)
–
Install the fork legs. x ( p. 46)
500103-10
– Mount and tighten screw .
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft)
Loctite
®
243™
– Check the cable harness, cable, brake and clutch line for free movement and free
laying.
– Check the steering head bearing play. ( p. 45)
